Share your screen design or a sketch showing the shape you want, along with the planned dimensions and installation location. TOPVIEW can recommend a custom shape LED screen configuration based on these details.
Many customers purchasing a custom-shaped LED display for the first time think that a standard LED module can simply be arranged into the required shape. In real projects, the screen shape affects module selection, edge processing, pixel arrangement, supporting structure, installation sequence, and future maintenance.
The type of LED module used depends first on whether the display is a curved shape or a flat irregular outline. Cylindrical and curved displays usually use flexible LED modules, while circular and logo-shaped displays mainly require customized edge processing and do not always need flexible modules.
For example, in a large circular LED display project, the regular center area can use standard LED modules, while only the circular edge requires customized PCB design. This approach creates a complete circular shape while reducing the number of customized PCBs and mold costs.
Therefore, the shape, site dimensions, installation method, content requirements, and maintenance space should all be confirmed before production.
If you already have a design image, you can first identify whether it is closer to a sphere, cylinder, ring, circular, cube, ribbon, or logo shape.
It does not need to exactly match one category. After finding the closest type, we can further confirm the right solution based on the actual dimensions and installation location.
Spherical LED displays are designed for projects requiring multi-directional viewing, such as shopping mall atriums, exhibition halls, science museums, and stage installations.
For quotation, provide the sphere diameter, installation height, and mounting method.
Cylindrical LED displays are commonly used for columns, exhibition spaces, and independent structures.
Ring LED displays are suitable for atrium installations, stage designs, and brand spaces.
For a cylinder LED display, provide the diameter and height. For a ring LED display, provide a drawing showing the inner and outer diameters and mark which surfaces need to display content.
Circular LED displays are suitable for brand installations, retail stores, exhibition halls, and stage backgrounds.
For quotation, provide the diameter or the maximum width and height if it is not a complete circle.
Cube LED displays are suitable for exhibitions, stage installations, brand events, and spaces requiring multi-face display.
The project should provide the dimensions of each side and confirm which surfaces require content display.
Ribbon LED displays are suitable for shopping mall atriums, exhibition hall ceilings, stage designs, and public art installations that require continuous curved effects.
For quotation, provide the design image, overall length, width, height, and curve direction.
Custom logo-shaped LED displays are suitable for brand showrooms, store entrances, corporate exhibition halls, and themed display installations.
They can be customized as logos, specific outlines, or a custom cross LED display.For quotation, provide the logo file, expected size, and display area requirements.
We have 15 years of LED display manufacturing experience and a factory area of approximately 4,000 square meters.
We have practical production experience with custom-shaped LED display projects, including spherical, cylindrical, ring, circular, cube, ribbon, and logo-shaped LED displays.
In-House SMT Production Line
Our factory has its own SMT production line.
From PCB assembly, LED module production, custom cabinet processing, aging testing, to complete screen assembly, all processes are completed in our own factory.
This allows us to identify and adjust production issues quickly during manufacturing.
10 Engineers for Custom LED Display Projects
We have 10 technical engineers responsible for custom-shaped LED display projects.
After the design is confirmed, our engineers handle project breakdown, production coordination, and full screen testing to reduce differences between design concepts and actual production.
Pixel pitch is not always better when it is smaller. The display size should not be decided only by the design image.
For a custom size LED screen with an irregular outline, both the screen dimensions and the active display area should be confirmed before selecting the pixel pitch.
The installation space, viewing distance, and content requirements, such as videos, text, or logos, all affect the final specification.
First, confirm the available installation area, including width, height, surrounding walls, columns, ceilings, and other possible obstacles.
For indoor custom-shaped LED displays, common options include P2.5, P2, P1.86, and P1.53. P2 or P2.5 usually provides a good balance between image quality and cost. Smaller pixel pitches are considered when the viewing distance is closer or more details need to be displayed.
Outdoor projects usually have longer viewing distances. Smaller projects can be evaluated from P2.5, medium-size projects usually compare P4, and larger displays often use P5.
The final choice should be based on viewing distance, display size, and brightness requirements.
A standard 16:9 video usually cannot achieve the correct display effect when directly played on a custom-shaped LED display.
Different shapes create different content challenges. A spherical LED display may cause image distortion, a cylindrical LED display may stretch the image, and a circular or irregular display may crop or misalign important content.
The playback system needs to support the screen resolution, customized canvas size, and pixel mapping.
Logos and key visual elements need to be rearranged according to the actual screen shape. Some projects may also require additional video editing or animation production.
If customers have their own content team, we can provide pixel layout drawings, video size requirements, resolution information, and playback direction.
If content production is required, we can provide video adaptation or animation services based on project requirements.
Before installing a custom-shaped LED display, it is necessary to confirm the fixing position, load capacity, installation method, transportation route, and maintenance space.
These factors directly affect the custom structure and screen segmentation, so they should be confirmed before production.
Before production, customers should provide installation photos or CAD drawings showing walls, beams, columns, lifting points, space behind the display, transportation routes, and steel structure positions.
For ceiling-mounted projects, confirm the lifting points and load-bearing method.
For floor-standing projects, consider the base size, ground fixing, and stability.
For wall-mounted projects, confirm whether the wall or supporting structure can support the display weight.
Large segmented displays also need to consider doors, elevators, and turning spaces.
Maintenance direction also affects the structure. Indoor projects usually use magnetic front maintenance modules, while outdoor projects usually use screw fixing and rear maintenance.
Two custom-shaped LED displays with similar sizes can have very different prices.The main differences come from LED lamp brands, customized components, order quantity, indoor or outdoor configuration, and the equipment and services included in the quotation.
LED lamps are an important factor affecting display performance and price.
We can provide different options such as Nationstar and Kinglight. The actual LED brand will be specified in the quotation.
When comparing quotations, make sure both suppliers are using the same LED lamp configuration.
The more area that can be covered by standard LED modules, the easier it is to control customization costs.
Customized PCBs, special modules, and molds will increase design and production costs.
Order quantity also affects the unit price because mold and development costs are distributed across the total quantity.
Outdoor custom-shaped LED displays require higher brightness and need to consider waterproofing, heat dissipation, and long-term outdoor installation.
Therefore, outdoor and indoor configurations require different materials and protection designs.
A complete quotation usually includes the LED display system, control system, power supply, cables, receiving cards, spare parts, and standard packaging.
Customized modules, PCBs, installation service, transportation, and other special requirements will be quoted separately according to the project.
The quotation will clearly list the brand, specifications, quantity, and service items, helping customers compare the actual configuration.
Producing a custom shape LED display from a design image requires feasibility evaluation, engineering breakdown, production drawings, and full-screen testing.
Each project needs to be reviewed carefully because the final structure depends on the shape, dimensions, installation method, and display requirements.
Confirm the Design Feasibility
Based on the customer’s design image and project information, we check whether the shape, dimensions, and installation conditions are suitable for production.
If some areas cannot match the actual structure, we will suggest adjustments before manufacturing.
Break the Design into Production Structure
The confirmed design is divided into display areas, structural connections, module arrangements, and customized components.
For complex curves or special shapes, the screen may need to be divided into different sections to achieve the final appearance.
Confirm Production Drawings
After the project details are confirmed, we create production drawings for final review.
The drawings include the overall shape, dimensions, module arrangement, customized PCB positions, openings, and structural design.
Full Screen Assembly Test
After production is completed, we assemble the full screen according to the confirmed design.
We check the overall dimensions, gaps, flatness, and color consistency before disassembling, labeling, and packaging according to the installation sequence.
TOPVIEW provides installation guidance and remote commissioning support for custom-shaped LED displays, helping your local team assemble the screen, connect the system and set up playback.
We can provide custom structure design and installation drawings. Customers can manufacture the supporting structure locally according to the drawings, while our team provides technical support when needed.
Before shipment, we provide installation structure videos and full screen assembly videos to help the local team understand the installation sequence and operation methods.
Remote commissioning helps customers complete screen connection, control system setup, and initial operation. We can also provide basic operation guidance and troubleshooting training for operators.
The delivery documents include the confirmed installation drawings, display specifications, wiring information, and operation materials.
Outdoor Ring LED Display Project
This outdoor ring project is a creative video wall built around the required shape and outdoor installation environment.
The project combines unique screen shape with outdoor display requirements to create an eye-catching installation.
Indoor Spherical LED Display Project
This custom LED video wall uses a spherical structure to create an immersive visual experience from different viewing directions.
Outdoor Circular LED Display Project
An outdoor circular LED display project customized for a special visual installation.
The circular screen design helps create a distinctive appearance for outdoor branding and creative spaces.
Yes. A single custom-shaped LED display can be customized, and we can also produce a module sample or partial display section for testing before the full project.
If special molds or customized parts are required, the sample cost and related tooling cost will be calculated separately. For some projects, the sample cost can be deducted from the final order after confirmation.
Some cylindrical LED displays and ring LED displays can be produced directly without a separate sample.
The production time depends on the screen structure, customization requirements, and whether new molds are required.
For standard custom-shaped LED displays, production usually takes around 15 days. If new molds are required, tooling preparation may take around 20 days.
The complete project schedule is usually arranged according to the final design confirmation and production requirements.
The warranty period for our custom-shaped LED displays is two years.
LED lamps, power supplies, and control systems are covered within the warranty period.
When replacing components, we can match the original specifications. However, LED lamps from different production batches may have slight color differences.
The designed lifespan of a custom-shaped LED display is around 100,000 hours under normal operating conditions.
This is a reference lifespan and does not represent the warranty period.
Actual service life depends on factors such as operating brightness, daily working hours, and installation environment.
The standard payment term is 40% deposit after order confirmation and 60% balance before shipment.
Because custom-shaped LED displays are produced according to individual project requirements, production will start after order confirmation and deposit payment.
Yes. We can provide OEM services according to customer requirements and protect project information, brand details, design files, and technical documents.
If confidentiality is required, we can sign a Non-Disclosure Agreement (NDA) before project discussion or production.
